AI Alloy integrated into AM-DT, marking a new era of intelligent alloy design
[Singapore, March 4, 2026] SynaCore, a leader in digital twin technology, announced that its AI Alloy intelligent alloy design module has been officially integrated into the AM-DT digital twin software platform. Leveraging AI-driven computational materials science, the system converts the traditional alloy R&D process, long dominated by repeated experimentation, into a high-precision and lower-cost digital prediction workflow.
Bid Farewell to the Trial-and-Error Era
Traditional alloy development depends heavily on physical experimentation and accumulated know-how, which drives long development cycles, high test costs, and substantial consumption of raw materials and energy. Deeply integrated into the AM-DT digital twin, SynaCore AI Alloy applies machine learning to calculate the material property inputs required by AM-DT's process-performance models, enabling accurate virtual evaluation of previously unseen alloys while reducing experimental burden.
Core Technology Breakthroughs
The AI Alloy module integrated within the SynaCore AM-DT platform brings two core capabilities:
- High-precision material-property prediction based on thousands of training data points for each alloy family, capturing complex nonlinear relationships between composition and performance.
- A virtual experiment closed loop, deeply connected with the AM-DT digital twin environment to digitize the full sequence of design, simulation, and virtual validation.
"AI Alloy is not merely a tool; it represents a fundamental paradigm shift in materials R&D," said Dr. Guglielmo Vastola, Chief Technology Officer of SynaCore. "By combining the predictive speed of artificial intelligence with AM-DT's deeply integrated multiscale models, scientists can identify optimal solutions from a vast design space instead of relying on repeated laboratory trial-and-error. This is a milestone for sectors with extremely demanding material requirements, including aerospace, new energy vehicles, and high-end equipment manufacturing."
Empowering the Advanced Manufacturing Ecosystem
With AI Alloy now online, the SynaCore AM-DT platform covers a full-chain digital twin workflow spanning materials design, distortion compensation, process optimization through Adaptive ToolPath, microstructure prediction, and heat treatment prediction. This broader stack is intended to accelerate both new-material commercialization and the industrialization of additive manufacturing.
Starting from TCT Asia 2026, held on March 16-19, SynaCore has been accepting trial applications through its web platform at www.synacore.net.
About SynaCore
Originating from the Institute of High Performance Computing (IHPC) at Singapore's A*STAR, SynaCore is a Singapore-registered technology company focused on intelligent digital twin transformation for scalable and sustainable manufacturing. Its AM-DT platform integrates AI-driven solutions that help organizations optimize operations, unlock data-driven insight, and improve manufacturing scalability.
SynaCore's AM-DT digital twin goes beyond conventional simulation by continuously learning from real manufacturing feedback, refining predictions automatically, reducing repeated manual calibration, and accelerating innovation. Its multiscale solvers calculate porosity, surface quality, and microstructure, while integrated modules such as Advanced Mesher, AI Alloy, and Adaptive ToolPath support production-grade additive manufacturing.