[Singapore, March 4, 2026] — SynaCore, a leader in digital twin technology, today announced that its revolutionary AI Alloy intelligent alloy design module has been officially integrated into the AM-DT digital twin software platform. Leveraging AI-driven computational materials science, this technology transforms the traditional alloy R&D process—which has relied on decades of trial-and-error experimentation—into a high-precision, low-cost digital prediction system, marking the dawn of a new era of "intelligent design" in materials science.

Bid Farewell to the Trial-and-Error Era: From "Manufacture-and-Test" to "Predict-and-Validate"

Traditional alloy development relies heavily on physical experimentation and accumulated experience, featuring long R&D cycles, high experimental costs, and significant consumption of raw materials and energy. Based on and integrated into the AM-DT digital twin, the SynaCore AI Alloy module utilizes machine learning algorithms to quickly calculate all material properties needed in the AM-DT’s process-performance relationship prediction models, enabling precise simulation of material performance for new, unsees alloys in a virtual environment, significantly shortening R&D cycles while substantially reducing experimental costs.

Core Technology Breakthroughs

The AI Alloy module integrated into the AM-DT platform features two major core capabilities:

• High-Precision Material Properties Prediction: Leveraging thousands of training data points for each alloy family, allows to capture complex nonlinear relationships between alloy composition and material properties;

• Virtual Experiment Closed Loop: Deep integration with the AM-DT digital twin environment to achieve full-process digitization of "design-simulation-virtual validation."

"AI Alloy is not merely a tool; it represents a fundamental paradigm shift in materials R&D," said Dr. Guglielmo Vastola, Chief Technology Officer of SynaCore. "SynaCore AI Alloy Module combines the predictive power and speed of artificial intelligence with our AM-DT deep integration of multiscale predictive models, enabling scientists to rapidly identify optimal printing conditions from vast design space rather than being constrained by the laboratory trial-and-error. This is a milestone for industries with extremely high material performance requirements, such as aerospace, new energy vehicles, and high-end equipment manufacturing."

Empowering the Advanced Manufacturing Ecosystem

With the launch of the AI Alloy module, the SynaCore AM-DT platform now covers full-chain digital twin capabilities ranging from materials design, distortion compensation, process optimization via Adaptive ToolPath, to microstructure and heat treatment prediction, accelerating the commercialization of new materials and the industrialization of additive manufacturing.

Starting from TCTAsia exhibition (March 16-19，2026), SynaCore is accepting trial applications through its web platform www.synacore.net.

About SynaCore

Originating from the Institute of High Performance Computing (IHPC) at Singapore's Agency for Science, Technology and Research (A*STAR), SynaCore is a technology company registered in Singapore. Its mission is to enable scalability and sustainability through intelligent digital twin transformation, with a vision to drive real-world manufacturing through digital intelligence.

SynaCore specializes in developing and deploying advanced digital twin software integrated with AI-driven solutions, helping organizations optimize operations, unlock data-driven insights, and achieve manufacturing scalability. SynaCore's AM-DT digital twin transcends traditional simulation by integrating continuous learning capabilities, automatically optimizing predictions based on actual manufacturing feedback, eliminating repetitive manual calibration cycles, thereby reducing waste and accelerating the innovation process.

The multiscale solvers of SynaCore's AM-DT digital twin calculate porosity, surface quality, and microstructure, providing manufacturers with unique advantages in producing high-value-added metal products. Furthermore, SynaCore's digital twin software integrates functionalities such as Advanced Mesher, AI Alloy, and Adaptive ToolPath, facilitating the scaling of additive manufacturing processes to meet mass production demands.

Its strategic base in Singapore, a global hub for technology and commerce, enables the company to serve a diverse international clientele while adhering to world-class corporate standards.